Pre-verify robot gun, welding point, distribution, and process order.
prereview
Preview
This is the 3D pre-deployment stage based on the 2D basic process diagram before this line is deployed.
Basic composition
Deployment WeldPoint
Selection and modification of gun
Install MCP & Fixture
Output statistics
01. Basic Composition
• Receive basic form from a client.
• Basic form is signed initial Layout, annual production, cycle time,
worker, number of process and etc.
• The line gonna be composed as basic form.
• The line contains samle Fixture, Hanger and Gun.
• Finally, the line's robot routes is composed as same as real work.
• You can see the entire working flow.
• Show consecutive work of the process.
• It is possible to know line's cycle time of the process.
• Discuss and suggest the problems of the line with client.
02. Deployment WeldPoint
• Check the blance of each process out.
• Verify if each weldpoint is appropriate for the process.
• Check the weldpoints which are impossible in the process as Robot position.
• Check for complete or non points about closed by product.
• Check the weldpoints which are impossible in the process by Gun.
• Verify Sealing, Stud, Examination process.
03. Selection and modification of Gun
• Prepared 500 type's gun datas the are used before.
• Developed own programs helpe to decide Gun.
• Find the same Gun as product's(PNL) shape.
• Find optimal Gun quickly as robot's position.
• Show change of the mount loaction and position of Gun and Hanger.
• The selected one changes the shape in detail(changed in step file).
• It is going to be out as Step file.
04. Install MCP & Fixture
• Install sample Fixture at same location of MCP.
• It is possible to change 30 type's shape of Fixture one by one.
• The Fixture can also move coordinate positions immediately.
• It can be set proper weldpoints while looking at the Fixture movement.
• You can check laborer's position(Loading, unloading).
• As alot of experience and data, it is matched with Real line using sample Fixture as same as possible.
• Therefore, in the main process, large cases such as adding robots and adding processes have been greatly reduced.
05. Output statistics
• Outputs the line configuration result to file(A4).
• 1 VS 1 It's possible because it's real-time.
• You can see the annual production, daily production, and cycle time.
• You can see the operation rate of the robot.
• Many other items are listed.
• Add other result according to the client.
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